Blue Katana Sword- High Carbon 1095 Steel Sword with Clay Temper Blade - 40.5"

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At Battling Blades, we design and sell exceptional handmade items, designed with meticulous attention to detail. Our commitment to utilizing premium metals, bone, wood, and leather ensures unparalleled quality in each of our products. Our main products started as swords, axes, machetes, and knives, but we have grown substantially, adding new items including armor, clothing, archery, games, and even musical instruments. As a family-owned and operated business, we take immense pride in our masterful craftsmanship and are dedicated to providing exceptional customer service, forging lasting relationships with our clientele. Experience the artistry and expertise of Battling Blades for yourself.

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Blue Katana – Hand-Forged 1095 High Carbon Steel Sword (40.5")

The Katana: A Legendary Blade

The katana is one of the most iconic swords in history, carried by the samurai of feudal Japan. Known for its elegant curve, razor-sharp edge, and two-handed grip, it was designed for precision, speed, and decisive cutting power.

This 40.5" katana stays true to that legacy, featuring a sleek curved blade, a traditional guard, and a balanced grip built for both display and handling. For centuries, historians and collectors alike have regarded the katana as one of the finest cutting swords ever crafted—and this piece reflects that tradition.

Hand-Forged 1095 High Carbon Steel

This blade is forged from 1095 high carbon steel, one of the most respected steels in sword making.

  • High carbon content (.95%) for superior edge retention
  • Hardness of 56–58 HRC for durability and cutting performance
  • Significantly stronger and longer-lasting edge than standard 1045 steel

To enhance performance, the blade is clay tempered—a traditional process that creates a harder edge while maintaining a more flexible spine.

Why it matters:

  • The edge stays sharper longer
  • The blade absorbs impact without becoming brittle
  • You get the ideal balance of strength, sharpness, and resilience

Clay Tempered for Strength & Flexibility

During forging, clay is applied to the blade before heat treatment. The edge is left exposed while the rest is insulated, causing it to cool at different rates.

This results in:

  • A razor-sharp cutting edge
  • A more flexible body to reduce the risk of breakage
  • A blade optimized for real-world performance

Sword Specifications

  • Overall Length: 40.5"
  • Blade Material: 1095 High Carbon Steel (Clay Tempered)
  • Construction: Full Tang
  • Handle: Wood Grip
  • Sheath: Wood Scabbard
  • Hardness: 56–58 HRC

Built for Collectors

Whether you're adding to a collection or looking for a striking display piece, this katana delivers the look, feel, and craftsmanship expected from a traditional blade.

Hand-forged. High carbon steel. Built to last.

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