Build Your Own Cutlass Sword – Hand-Forged Custom Sword
Create your own custom cutlass sword by choosing your handle style, steel type, blade length, scabbard, color, engraving, and upgrades. Each cutlass is handcrafted to order using real materials for collectors, gifts, display, cosplay, and functional handling.
Choose from classic cutlass styles like Pirate, Spanish, Hanger, Cavalerie, Naval, Hitless, and more—or upload your own design for a fully custom build.
Whether you want a historically inspired naval cutlass, a pirate-style sword, or a completely one-of-a-kind custom blade, this is where your build begins.
Customize Your Cutlass Sword
1. Choose Your Cutlass Handle Style
Select a handle style that matches your vision, preferred look, and overall feel.
Options include:
- Pirate
- Spanish
- Hanger
- Cavalerie
- Naval
- Hitless
- Custom Design (+$100)
These styles let you create a sword that feels classic, rugged, elegant, or completely unique.
Handmade—slight variations may occur.
2. Choose Your Steel
Stainless Steel
Low maintenance and corrosion-resistant. Ideal for display and light handling.
1095 Steel (+$40)
Stronger, more traditional, and better suited for a functional blade. Requires light oiling and regular care.
Damascus Steel (+$60)
Layered steel with a flowing pattern for premium craftsmanship and striking visual appeal.
All blades are made with real materials and built to feel substantial in hand.
3. Select Your Sword Length
Available in multiple overall lengths, from 20 inches to 75 inches.
Choose a shorter cutlass for a compact sidearm feel or a longer build for added reach, display impact, and a more dramatic look.
Because each sword is handcrafted, slight variations may occur.
4. Upgrade Your Blade
Optional upgrades let you build a sword that better matches your preferences for appearance, durability, and handling.
Sharpened (+$30)
Adds a functional cutting edge.
Full Tang (+$100)
Provides maximum durability and strength through the full length of the handle.
Fuller (+$40)
A fuller can improve balance, reduce weight, and add a traditional blade detail.
5. Choose Your Scabbard
Pick the scabbard style that best fits your custom cutlass.
Options include:
- Standard Leather
- Wrapped Wood (+$80)
- Etched Leather (+$70)
- Etched Wood (+$100)
- Ornate Jeweled (+$200)
Whether you want something classic, decorative, or gift-worthy, your scabbard helps complete the overall look of the sword.
6. Pick Your Scabbard Color
Available colors include:
- Brown
- Black
- Red (+$30)
- Green (+$30)
- Yellow (+$30)
- Blue (+$30)
Choose a traditional finish or a bolder color to make your custom cutlass stand out.
7. Add Blade Engraving
Personalize your sword with custom blade engraving.
Options include:
- Initials (+$60)
- Name (+$80)
- Date (+$70)
- Sentence (+$90)
- Logo/Image (+$120)
Blade engraving is ideal for gifts, commemorative pieces, collectors, and one-of-a-kind custom swords.
8. Add Etch Sheath Engraving
You can also personalize the sheath with custom etched engraving.
Options include:
- Initials (+$20)
- Name (+$40)
- Date (+$30)
- Sentence (+$50)
This is a great way to add a finishing touch and make your custom cutlass feel even more personal.
Upload Your Own Design
Want something completely unique?
Upload an image, sketch, or reference photo, and we’ll use it to help create your custom cutlass sword. You can also describe your idea, and our team will refine the design before production.
Every custom order is reviewed and confirmed before your made-to-order sword is built.
If you can imagine it, we can build it.
Crafted for Collectors, Display, and Real Handling Feel
Every custom cutlass sword is handcrafted using real materials and traditional swordmaking methods to deliver:
- Solid construction
- Real weight and balance
- An authentic feel in hand
- A finished piece that looks impressive on display
This is not a mass-produced decorative piece. It is a made-to-order custom sword built for collectors, enthusiasts, gifts, display, and functional handling.
Because each piece is individually made, slight variations in size, weight, finish, engraving, and pattern are normal.
Production & Shipping
Build Time: 4–8 weeks depending on complexity
Ships From: USA
Packaging: Secure and protected
Why Customers Choose Battling Blades
- Trusted by thousands of collectors
- Handcrafted using real materials
- Every custom order reviewed before production
- Built for display and real handling feel
Shipping times refer to carrier transit time after an item ships. They do not include production time, custom work, engraving, etching, or other preparation time before shipment.
In-stock items typically ship within 1 to 4 business days, though this can occasionally take longer during high-volume periods or for items requiring extra handling. Engraving or etching on in-stock items may add 1 to 3 business days before shipment.
Custom, engraved, altered, made-to-order, backordered, and specialty items (including armor and chess sets) may require additional production time before they ship. Fully custom items typically take 4 to 8 weeks, but complex requests may take longer depending on the design, materials, approvals, and production requirements.
Once an item ships, delivery time depends on the shipping method, carrier, and destination. If you need an item by a specific date, contact us before ordering so we can confirm whether the timeline is realistic.
In-stock items with no customizations can be returned free within 30 days, as long as they show no signs of use. Returns are handled through our return center.
Items that have any customization (such as engraving or etching) or that show signs of use cannot be returned. Custom and made-to-order items are produced specifically for your order and are not eligible for return.
If your item arrives damaged, incorrect, or defective, contact us with your order number and photos so we can review the issue.